Genesis Story
The journey started with a visit to a sustainable brewery, where the reliance on virgin wood pallets underscored the need for eco-friendly alternatives. This experience sparked the idea of using recycled materials to create pallets, reducing demand for new wood while addressing sustainability in the supply chain.
We then realized that apparel waste, especially denim, could be transformed into a durable material for pallets and other products. By repurposing textile waste, we could decrease landfill waste and offer a sustainable alternative to traditional materials across industries.
The Problem
Two seemingly unrelated issues—massive apparel waste and the inefficiency of wooden pallets—present an opportunity for sustainable innovation.
Textile waste, especially denim, has limited recycling options, resulting in huge quantities ending up in landfills. Meanwhile, the pallet industry faces high turnover, frequent breakage, and significant waste, creating a growing need for durable and sustainable alternatives. Addressing these dual challenges opens the door to a solution that reduces waste across both sectors.
The Solution
Bernastic™ offers a groundbreaking solution by transforming recycled apparel waste, particularly denim, into durable and eco-friendly polymer pellets. These pellets are not only cost-effective, being 20-25% cheaper than traditional plastics, but also highly versatile, designed for injection molding applications across multiple industries. With superior tensile strength, Bernastic™ materials provide a sustainable alternative to wood and plastic, starting with a focus on the pallet industry.
By addressing the twin challenges of textile waste and inefficient wooden pallets, Bernastic™ significantly reduces landfill contributions and dependence on virgin materials. This innovative approach combines environmental sustainability with high durability, making it an ideal choice for businesses seeking to lower their ecological footprint while meeting industrial needs efficiently.
Get Involved!
Want to learn more and get involved? Contact us and we can work together to solve environmental challenges, reduce waste, and create a sustainable future.